Home - Return to Previous Page
Additional Images

BD-Power Heavy Duty Tubular EGR Cooler For 2004.5-2007 6.0L Powerstroke

Pricing: $410.95

Customize Your Item

CA Prop 65
FREE Ground Shipping


BD-Power 1090202 EGR Cooler eliminates the common failure points in the OEM units that can cause coolant to leak into the cylinders creating a hyrdolock condition which will damage the head gaskets and possibly the heads themselves. Water deflectors are also added to increase turbulence to the coolant flow to aide in heat dissipation. These exchange units are pressure tested, include O-ring and threaded insert, and, come with a 5-year limited warranty.

BDs replacement Heavy Duty EGR Coolers for 04.5-07 6.0L Ford Power Stroke Diesels use TIG welded 304L stainless 0.375in.O.D. x 0.048in. walled tubes to replace the OEM inner cores that have been known to fail due to weak brazed joints.



  • 5-Year Warranty
  • Includes Intake Gasket Set
  • Exchange Units Are Pressure Tested
  • Uses Water Deflectors To Increase Turbulence To Coolant Flow
  • No Performance Tuner Required Will Not Throw Codes



  • 2004.5-2007 Ford F-250/F-350/F-450/F-550 6.0L Powerstroke



  • This improved Square-style EGR cooler fits all 2004 6.0L Fords made AFTER 9/22/03


  • 1090202
  • 1090202
  • BD-Power
  • New

Shipping Information

  • Item Requires Shipping
  • 7.0 lbs.
  • W28.0000” x H7.0000” x L7.0000”
  • FREE Ground Shipping

Customer Reviews

Comment Total Reviews (0)

Write the First Review!

You must login to post a review.